Basic Info.
Model NO.
ceramic wear liner
Material
Alumina Ceramic, Resilient Rubber, Steel
Type
Wear Resistant Ceramic
Manufacturing Process
Hot Vulcanized
Tensile Strength at Beark
>10.6MPa
Elongation at Break
>468%
Mosaic Size
Hex, Square, Cylinder, etc.
Rubber Thickness
4-12mm, Customized
Steel Plate Thickness
0-11mm, Customized
Rubber Hardness
57 Shore a
Sample Time
1-5days
Bulk Order Time
10-30 Days
Customized
500*500*28mm, Accept
Modaic Density
3.70g/cm3
Biggest Sizes
900*900*64mm
Ceramic Lining Material
92/95/Zta
Delivery
2-20 Days
Key Words
Alumina Ceramic Tile Wear Rubber Liner
Transport Package
Safe Carton with Pallet
Specification
300*300*63mm
Trademark
ZIBO QIMINGXING NEW MATERIAL
Origin
China Shandong Zibo
HS Code
6909120000
Production Capacity
17000 Tons Per Year
Product Description
Hot Vulcanizing Alumina Ceramic Tile Wear Rubber Liner 500*500*28mm
| Rubber wear liner size | 500*500*28mm |
| Ceramic material | 92% alumina |
| With or without bolts | Without |
| Ceramic size | Cylinder φ20*20mm |
| Rubber thickness | 8mm |
| Steel plate thickness | 0mm |
| Seam tolerance | 3±1mm |
| Rubber wear liner size weight | 19.0 kg/piece |
| Sample time | 1-5 days |
| Vulcanized rubber parameters | |||
| No | Item | Unit | Test result |
| 1 | Hardness | Shore A | 57 |
| 2 | Adhesion of ceramic rubber | kN/m | 3.8 |
| 3 | Stearing strength | MPa | 10.6 |
| 4 | Elongation at break | % | 468 |
| 5 | Permanent Deformation | % | 17.8 |
| Alumina Ceramic lining | ||||||||
| Category | CH90 | CH92 | CH95 | CHT95 | CH99 | CHZTA | ZrO2 | ZTC |
| Density | ≥3.50 | ≥3.60 | ≥3.65 | ≥ 3.70 | ≥ 3.83 | ≥4.15 | ≥5.9 | ≥5.5 |
| Al2O3 | ≥90% | ≥92% | ≥95% | ≥95% | ≥99% | ≥75% | / | / |
| ZrO2+Y2O3 | / | / | / | / | ≥21% | ≥99.8% | ≥99.5% | |
| Bending Strength MPa | ≥180 | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 | ≥450 |
| Compression strength MPa | ≥970 | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / | / |
| Fracture Toughness MPam 1/2 | ≥3.5 | ≥3.7 | ≥3.8 | ≥4.0 | ≥4.2 | ≥5.0 | ≥7.0 | ≥5.5 |
| HV Hardness N/mm2(MPa) | ≥900 | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1350 | ≥1100 | ≥1000 |
| Wear Volume | ≤0.28 | ≤0.25 | ≤0.20 | ≤0.15 | ≤0.10 | ≤0.05 | ≤0.05 | ≤0.15 |
| Whole Plate (mm) | 150x300, 300x300, 450x000, 500x500, 600x450 etc. |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface | |
| Ceramic Thickness (mm) | 3-75mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | It depends on the impact stress expected. |
| Mild Steel Backing Plate Specification | |
| Steel Thickness: 6-12mm | |
| Steel: Q235A or Q235B | |
| Q235A: C0.140.22% Mn 0.30-0.65% Si≤0.30 S≤0.050 P≤0.045 | Q235B: C 0.12-0.20% Mn 0.30-0.670% Si≤0.30 S≤0.045 P≤0.045 |
Other sizes for your reference:
| 300*300*8mm | 515*515*8mm | 500*500*10mm | 400*200*14mm | 302*302*15mm |
| 300*300*10mm | 500*500*15mm | 291*288*18.5mm | 500*500*20mm | 500*500*29mm |
| 500*500*50mm | 300*300*63mm | 500*250*95mm | 500*500*28mm | 500*400*30mm |
| 500*100*30mm | 500*500*50mm | 500*500*20mm | 390*190*25mm | 300*300*33mm |
| 415*240*32mm | 292*444*32mm | 500*500*32mm | 390*190*63mm | 390*390*63mm |
| 302*302*20mm | 500*250*20mm | 495*462*30mm | 300*370*32mm | 450*300*32mm |
| 560*231*32mm | 397*300*32mm | 593*300*32mm | 400*256*32mm | 146*300*32mm |
Product description:
Also named wear ceramic parts, wear rubber ceramic plate, wear-resistant ceramic pads.
Ceramic rubber composite pads&plate is the use of rubber vulcanization process, to embed the wear-resistant ceramic vulcanized into rubber, stick it on the inner all of the equipment with the adhesive paste. As customers' requirements, it also can be vulcanized together with a steel plate, with bolts or not.
Features:
It combines wear-resistance of ceramic and impact-resistance of rubber, applies to convey systems equipment work under normal temperature, and can bear some impact.
Applications:
Raw material feeding system: belt head hopper, belt head hopper, trolley tee bucket, and feed hopper.
Batching system: mixing silo, primary mixing cylinder, secondary mixing cylinder, mixing disc, pelletizing disc.
Sintering material conveying system: beneficiation hopper under the vibrating screen, long-distance beneficiation hopper, silo.
Dust removal and ash discharge system: dust removal pipe, elbow, tee, dust falling pipe, and tail dust removal pipe.
Coking system: coke hopper.
Iron-spraying coal injection system, medium speed mill: cone bucket, separation baffle, outlet pipe, pulverized coal pipe, and burner cone.
Steel ball mill: outlet pipe, coarse powder separator, fine powder separator, coal powder pipe, elbow, inner shell of powder discharge machine.
Steel rolling workshop: slag flushing pipeline.
Impact-resistant and wear-resistant ceramic rubber composite lining board (three-in-one lining board) is mainly used in the thermal power industry (falling coal pipe lining board), the steel industry (blast furnace hopper, cylindrical mixer), the cement building materials industry (clinker) Chute), smelting industry (hopper), machinery industry (hopper), coal industry (transportation station chute), mining industry (initial break, medium and fine breakage, transfer chute hopper), chemical industry (chute), organic silicon industry (level two) Heavy-duty cyclone dust collector), coal chemical industry (falling coal pipe), port terminal (ship unloader hopper), commercial industry (mixer liner), automobile manufacturing and other heavy-wearing industries.
Our company :
1. Established in 1997,20 years experience in wear solutions products.
2. The factory is under expanding, the total construction area is 50,000 sqm.
3.ISO9001:2000 certified,over 260 staffs.
4. Three Own-designed production lines, the ball mils are own produced.
The company specializes in the production of HC series wear-resistant ceramic liners(alumina ball, zirconium silicate ball, zirconia toughed alumina ball, zirconium ball), agate ball, polyurethane ball, 92/T95/ZTA wear-resistant ceramic liner (alumina liner, zirconium toughed aluminum composite liner, zirconia plate), three-in-one, Two-in-one vulcanized ceramic runner sheet, ceramic mending compound, ceramic lining cyclone, ceramic lining pipe.
Certification:
FAQ :
1. Q: Can I customize the size?
A: Yes
2.Q: What is the length tolerance?
A: ± 2mm.
3. Q: What is the minimum glue seam?
A: 1.5-3.0mm
4.Q: Is it possible to order bolts?
A: Yes. Please send us drawings for the specific location of the bolts.
5. Q: Is it possible to order packaging?
A: More than 100pieces, can be customized packaging.
If you have any questions, kindly contact me : )
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